HCF Project Section This section is for extensive projects only. Please read the rules before posting.

Engine tuck and Engine bay shave

Thread Tools
 
Search this Thread
 
  #21  
Old 04-12-2010, 02:10 PM
fabmaster's Avatar
HCF Member
Thread Starter
Join Date: Sep 2009
Location: South Haven, MI
Posts: 58
Default

I just did some more blasting today (trying to beat the rain) and I'm designing the linkage to tuck the pressure assist and a mount to tuck the wiper motor but still use it.
Name:  DSCF7049.jpg
Views: 5698
Size:  77.0 KB

I made some calls and I am going to be able to use someones tig later this week. I am tired of blowing through the firewall with my fluxcore.
 
  #22  
Old 04-13-2010, 02:52 PM
fabmaster's Avatar
HCF Member
Thread Starter
Join Date: Sep 2009
Location: South Haven, MI
Posts: 58
Default

While I wait to use my friends tig I decided to get some other things done. I am tucking the wiper motor but I am still going to be able to use the wipers.

With the motor, removed the motor and started making a new bracket for the motor. Every bolt was at a different angle which made it fun.
Name:  DSCF7066.jpg
Views: 1431
Size:  48.3 KB
Name:  DSCF7067.jpg
Views: 1455
Size:  45.9 KB
Name:  DSCF7059.jpg
Views: 1413
Size:  34.7 KB
Name:  DSCF7060.jpg
Views: 1399
Size:  38.9 KB
Name:  DSCF7062.jpg
Views: 1391
Size:  38.2 KB
Name:  DSCF7065.jpg
Views: 1351
Size:  33.6 KB

Then I went inside and started cutting out metal for the new motor placement.
Name:  DSCF7068.jpg
Views: 1405
Size:  55.0 KB
Name:  DSCF7069.jpg
Views: 1415
Size:  62.3 KB

Set in the motor to get an idea of clearance.
Name:  DSCF7070.jpg
Views: 1388
Size:  63.9 KB

After some more trimming I made legs to attach the motor to the car. I used some temp hardware to mock it up.
Name:  DSCF7071.jpg
Views: 1484
Size:  60.1 KB
Name:  DSCF7072.jpg
Views: 1380
Size:  54.2 KB
Name:  DSCF7075.jpg
Views: 1368
Size:  32.8 KB

Once I weld the original driveshaft hole and mount holes shut, this will be a functional wiper motor tuck.
Name:  DSCF7073.jpg
Views: 1621
Size:  58.0 KB
 

Last edited by fabmaster; 04-13-2010 at 11:21 PM.
  #23  
Old 04-13-2010, 04:49 PM
danomatic93's Avatar
June 2010 ROTM
Join Date: Oct 2006
Location: Milwaukee, WI
Posts: 3,284
Default

Wow! Props on the wiper motor tuck! Way to go the extra mile!
 
  #24  
Old 04-15-2010, 06:22 PM
Kenny-g's Avatar
I'm Spock Dammit!!!!!
Join Date: Mar 2010
Location: Cibolo, TX (NE San Antonio)
Posts: 1,563
Default

nice work with the mod there mann haha keep up the good work
 
  #25  
Old 04-16-2010, 06:37 PM
fabmaster's Avatar
HCF Member
Thread Starter
Join Date: Sep 2009
Location: South Haven, MI
Posts: 58
Default

I've been working on the linkage to transfer the forward motion of the brake pedal, to a lateral motion to plunge the pressure assist once it is mounted inside the firewall. I started with cardboard templates and then transfered the idea to sheet stock.
Name:  DSCF7078.jpg
Views: 1399
Size:  32.2 KB
Name:  DSCF7079.jpg
Views: 1393
Size:  28.9 KB

Since this is for the brakes, I don't want to risk a lightweight setup, so I welded on a layer of thicker stock once the bends were right.
Name:  DSCF7083.jpg
Views: 1369
Size:  32.7 KB

I tested and retested until I finalized the pivot points for the most motion with the least binding.
Name:  DSCF7085.jpg
Views: 1391
Size:  34.5 KB

I'm using the stock pin hole through the brake bedal bar for my first linkage point. I had to make a bracket to lock into that hole and then transfer to the plate I just made
Name:  DSCF7087.jpg
Views: 1402
Size:  36.6 KB
Name:  DSCF7088.jpg
Views: 1380
Size:  32.0 KB

Here you can see the stock hole once the original pressure assist bracket was removed. I mounted my new bracket and then installed the plate. From this I was able to build a mount for the pivot point.
Name:  DSCF7092.jpg
Views: 1385
Size:  50.9 KB
Name:  DSCF7093.jpg
Views: 1369
Size:  42.2 KB
Name:  DSCF7096.jpg
Views: 1379
Size:  46.0 KB

I welded in the bracket for the pivot. You can see that when the brake is pushed, the plate transfers the motion sideways. I still have to mount the pressure assist and then weld up an arm to link the end of the plate to the plunger.
Name:  DSCF7101.jpg
Views: 1376
Size:  45.8 KB
Name:  DSCF7102.jpg
Views: 1440
Size:  44.5 KB

I'll be mounting everything this weekend and then I can post pics that better show what is going on.
 
  #26  
Old 04-17-2010, 05:46 PM
Kenny-g's Avatar
I'm Spock Dammit!!!!!
Join Date: Mar 2010
Location: Cibolo, TX (NE San Antonio)
Posts: 1,563
Default

I dont understand any of that stuff so those last pics didnt help me at all haha me confused but u do some really nice work!
 
  #27  
Old 04-17-2010, 07:35 PM
fabmaster's Avatar
HCF Member
Thread Starter
Join Date: Sep 2009
Location: South Haven, MI
Posts: 58
Default

Originally Posted by Kenny-g (Cx to HxS)
I dont understand any of that stuff so those last pics didnt help me at all haha me confused but u do some really nice work!
Hahaha, yeah, it's not that clear unless you can see the whole picture. Hopefully these will help explain things.

I built a new mount for the pressure assist and got multiple anchor points to make everything solid.
Name:  DSCF7111.jpg
Views: 1429
Size:  48.4 KB
Name:  DSCF7112.jpg
Views: 1376
Size:  49.1 KB

Here you can see why I needed to make the forward motion of the pedal turn 90 degrees to plunge the pressure assist. It is now inside and turned 90 degrees. Don't mind the spider web, I have the previous owner to thank for a hugh cluster-f@%k.
Name:  DSCF7119.jpg
Views: 1673
Size:  74.4 KB
Name:  DSCF7115.jpg
Views: 1399
Size:  75.7 KB

Now when you look through the steering column brace(which was nice and open for my new bracket) you can see that the plate I made lines up with the plunger and all I have to do is make a bar that connects the two.
Name:  DSCF7116.jpg
Views: 1397
Size:  45.4 KB
 
  #28  
Old 04-17-2010, 07:40 PM
Kenny-g's Avatar
I'm Spock Dammit!!!!!
Join Date: Mar 2010
Location: Cibolo, TX (NE San Antonio)
Posts: 1,563
Default

Ah that does make sense now haha nice work dang this car is gonna be sick as hell once its done but thats an odd place to put the brake pump but its for a show car not practicality lmao
 
  #29  
Old 04-17-2010, 07:50 PM
fabmaster's Avatar
HCF Member
Thread Starter
Join Date: Sep 2009
Location: South Haven, MI
Posts: 58
Default

Originally Posted by Kenny-g (Cx to HxS)
Ah that does make sense now haha nice work dang this car is gonna be sick as hell once its done but thats an odd place to put the brake pump but its for a show car not practicality lmao
Glad it's clearer now. It is an odd place, but I will have a center channel speaker above it so if I need to check/fill the fluid, I just have to take out four screws. This is my show car but it is also my DD. I'm just lucky that I can drive my gf's car while I do this overhaul.
 
  #30  
Old 04-17-2010, 08:02 PM
Kenny-g's Avatar
I'm Spock Dammit!!!!!
Join Date: Mar 2010
Location: Cibolo, TX (NE San Antonio)
Posts: 1,563
Default

Hahahaha way to keep ur priorities straight and ur gf in line lmao jk jk
 


Quick Reply: Engine tuck and Engine bay shave



All times are GMT -8. The time now is 04:33 AM.