HCF Project Section This section is for extensive projects only. Please read the rules before posting.

4th gen DOHC ZC boost build eg hatch

Thread Tools
 
Search this Thread
 
Old Jun 26, 2013 | 10:01 PM
  #1  
zc-eg's Avatar
Thread Starter
|
Junior Member
Joined: Jun 2013
Posts: 1
Default 4th gen DOHC ZC boost build eg hatch

I have had this motor for a while, and put quite a bit of time into it. heres some pictures of what I have done on it since then untill now.

my friend bought this motor 2 years ago for his '00 coupe, and didnt have the proper computer for it, so he bought a y8. the motor sat in the garage for a year and a half-ish now and told me a while ago i could take it for 100, i thot about it, and passed on it. Then he called me a month ago and said 50 bucks and all the miscalanious crap and its mine or its going to the scrapper as he needed room for a car hoist in his shop.

Name:  dohczc.jpg
Views: 546
Size:  45.3 KB

shampooing it down
Name:  IMG01224-20121111-1049.jpg
Views: 732
Size:  206.7 KB

spare dx hydro trans
Name:  IMG01226-20121111-1124.jpg
Views: 460
Size:  133.7 KB

Name:  IMG01221-20121111-1045.jpg
Views: 499
Size:  198.0 KB

Name:  IMG01235-20121111-1454.jpg
Views: 508
Size:  147.7 KB

my friend was bit of a redneck, he put used dump truck oil in the motor for the few weeks had it in the car
Name:  IMG01247-20121116-1734.jpg
Views: 388
Size:  100.7 KB

timing belt was frayed and splitting, he took a lighter to the fibers...




Name:  IMG01264-20121117-1702.jpg
Views: 419
Size:  208.4 KB

Name:  IMG01265-20121117-1702.jpg
Views: 367
Size:  133.4 KB

Name:  IMG01269-20121117-1704.jpg
Views: 388
Size:  121.0 KB

Name:  IMG01268-20121117-1704.jpg
Views: 387
Size:  133.8 KB

taking the oil filter off it collapsed, i hate fram!! lol
Name:  IMG01350-20121207-1726.jpg
Views: 397
Size:  114.9 KB
that oil was reaallly black
Name:  IMG01351-20121207-1731.jpg
Views: 350
Size:  77.7 KB
temp sensor wires broke off when i was loosening the temp sensor from the head
Name:  IMG01352-20121207-1734.jpg
Views: 392
Size:  78.6 KB
Name:  IMG01371-20121216-0002.jpg
Views: 403
Size:  125.0 KB
Name:  IMG01377-20121216-0041.jpg
Views: 520
Size:  183.9 KB
all the pics i took so far

Name:  IMG01390-20121216-1727.jpg
Views: 381
Size:  79.9 KB

Name:  IMG01392-20121216-1759.jpg
Views: 397
Size:  148.5 KB

Name:  IMG01393-20121216-1801.jpg
Views: 383
Size:  91.7 KB

started gasket matching the exhaust ports
Name:  IMG01397-20121217-1107.jpg
Views: 384
Size:  186.2 KB

Name:  IMG01400-20121217-1110.jpg
Views: 405
Size:  141.9 KB

got the intake side pretty much done, just have to pull the valves and finish there
Name:  IMG01399-20121217-1109.jpg
Views: 398
Size:  118.4 KB

Name:  IMG01398-20121217-1108.jpg
Views: 350
Size:  89.9 KB

gotta pickup a gasket to finish the manifold
Name:  IMG01401-20121217-1110.jpg
Views: 358
Size:  168.9 KB

Name:  IMG01402-20121217-1111.jpg
Views: 355
Size:  135.2 KB

Name:  IMG01407-20121217-1516.jpg
Views: 384
Size:  101.3 KB

got the crankshaft nut off and my friend who gave me the motor started tapping it with a hammer..bent the pulley inwards then pushed it and it broke off lol. oh well, i had wanted to buy a lighter pulley anyways...
Name:  IMG01409-20121217-1516.jpg
Views: 406
Size:  98.5 KB

showed him the underneath of the belt and he said he would still run it lmao...
Name:  IMG01410-20121217-1517.jpg
Views: 350
Size:  130.0 KB

a friend of mine gave me his wideband he had sitting in his shop because he couldnt mount it in his civic.... lol

Name:  IMG01448-20121221-2212.jpg
Views: 343
Size:  87.9 KB

pulled the valves out
Name:  IMG01469-20121227-1403.jpg
Views: 387
Size:  220.0 KB

cleaned the head in a solvent tank
Name:  IMG01480-20121228-1044.jpg
Views: 347
Size:  132.1 KB

Name:  IMG01481-20121228-1045.jpg
Views: 343
Size:  123.2 KB



Name:  IMG01483-20121228-1046.jpg
Views: 384
Size:  170.2 KB

Name:  IMG01484-20121228-1046.jpg
Views: 394
Size:  138.1 KB

Name:  IMG01485-20121228-1047.jpg
Views: 401
Size:  215.1 KB

Name:  IMG01486-20121228-1047.jpg
Views: 428
Size:  204.3 KB

Name:  IMG01511-20130104-1725.jpg
Views: 395
Size:  169.1 KB





Name:  IMG01511-20130104-1734.jpg
Views: 360
Size:  135.8 KB

stopped by my friends to look for the distributor, i finaly found it outside in a bucket that was full of water and had froze..and found a spare dizzy..

Name:  IMG01557-20130119-1629.jpg
Views: 385
Size:  173.5 KB

picked my pistons up today!!

Name:  IMG01597-20130207-1513_zps35ce8871.jpg
Views: 382
Size:  100.6 KB

Name:  IMG01600-20130207-1515_zpse4607ae0.jpg
Views: 348
Size:  96.1 KB

Name:  IMG01601-20130207-1515_zps57e0e93a.jpg
Views: 346
Size:  86.0 KB

Name:  IMG01599-20130207-1514_zpsc87f3108.jpg
Views: 382
Size:  149.1 KB

Name:  IMG01598-20130207-1514_zps8a45bbaf.jpg
Views: 338
Size:  175.4 KB

Name:  IMG01603-20130207-1516_zps538d7e00.jpg
Views: 429
Size:  104.3 KB

moaarr piston ****!!
Name:  IMG01613-20130208-2135_zps7a7ee563.jpg
Views: 448
Size:  196.1 KB

Name:  IMG01614-20130208-2136_zps4bea0720.jpg
Views: 383
Size:  133.0 KB

Name:  IMG01615-20130208-2136_zps4e89720d.jpg
Views: 376
Size:  122.2 KB

pretty much done the intake ports, just have to finish the bowls
Name:  IMG01609-20130208-1822_zps4a6b5cd8.jpg
Views: 382
Size:  159.5 KB

Name:  IMG01608-20130208-1821_zps9855df6e.jpg
Views: 391
Size:  128.4 KB

]this is how they turned out!

Name:  IMG01631-20130210-1813_zps115a95af.jpg
Views: 385
Size:  124.5 KB

Name:  IMG01629-20130210-1812_zps2676279d.jpg
Views: 356
Size:  173.8 KB

kind of dark to get a close up

picked up scat rods today, brand new for $250.

Name:  IMG01642-20130213-2116_zps756972e3.jpg
Views: 382
Size:  108.4 KB

Name:  IMG01644-20130213-2123_zps4c5ec55d.jpg
Views: 396
Size:  136.1 KB

Name:  IMG01643-20130213-2122_zpseb4c7506.jpg
Views: 382
Size:  114.6 KB

these arent exactly beautiful, but theyre not too bad looking. cant complain for $50. deffinately have been cutting back cost on the past few parts ive got.

Name:  513_zps92bd0b26.jpg
Views: 345
Size:  157.4 KB

Name:  IMG01690-20130220-2210_zpsf0252ef8.jpg
Views: 390
Size:  191.7 KB

Name:  IMG01688-20130220-2210_zps0f179a54.jpg
Views: 350
Size:  255.6 KB

well ive got a couple exhaust valves that are clean
Name:  IMG01699-20130222-2050_zps84d1cbe4.jpg
Views: 383
Size:  122.6 KB

others, not so much.
Name:  IMG01701-20130222-2051_zpsc311e5f2.jpg
Views: 346
Size:  166.3 KB

all the intake valves look like this
Name:  IMG01703-20130222-2056_zps4f97e612.jpg
Views: 345
Size:  135.8 KB

Name:  IMG01704-20130222-2057_zps1d27ba3c.jpg
Views: 379
Size:  194.6 KB

heres a pic of the cams, a little lobe wear.
intake
Name:  intakecam1_zpsabd88668.jpg
Views: 348
Size:  89.9 KB

Name:  intakecam2_zps6ac4f79a.jpg
Views: 340
Size:  99.0 KB

Name:  intakecam3_zps92d7f447.jpg
Views: 339
Size:  88.9 KB

exhaust
Name:  exhaustcam1_zps6f474421.jpg
Views: 380
Size:  77.8 KB

Name:  exhaustcam2_zps37151ced.jpg
Views: 339
Size:  74.0 KB

Name:  exhaustcam3_zpsbbeb0d65.jpg
Views: 374
Size:  92.3 KB

Finished polishing the exhaust ports. Started with 100 and continued with, 150, 220, 320, 400,600, 800, 1000, 1200, 1500, 2000, and finished with 2500 grits.

couldnt get any good pictures last night but heres a couple

Name:  IMG01866-20130323-0141_zps2061edcf.jpg
Views: 337
Size:  117.0 KB

Name:  IMG01865-20130323-0141_zps9f4c0c73.jpg
Views: 381
Size:  114.2 KB

finaly got some better pictures of the exhaust ports
Name:  exhaustport1_zps54079836.jpg
Views: 404
Size:  124.7 KB

Name:  exhaustport2_zpsa4b8f126.jpg
Views: 396
Size:  68.4 KB

Name:  exhaustport3_zps0745f9e1.jpg
Views: 397
Size:  82.5 KB

Name:  exhaustport4_zps532c971e.jpg
Views: 374
Size:  91.1 KB

Name:  exhaustports_zpse7512adb.jpg
Views: 383
Size:  101.9 KB

cleaned up and polished the cumbustion chamber a little bit

Name:  IMG01915-20130329-1629_zpsd860597f.jpg
Views: 380
Size:  203.1 KB

Name:  IMG01917-20130329-1932_zps9d473ce6.jpg
Views: 393
Size:  145.9 KB

got some pictures of the block after staring to clean it up

Name:  IMG01947-20130405-1654_zpse446f2db.jpg
Views: 446
Size:  176.0 KB

getting polished in some spots
Name:  IMG01948-20130405-1655_zpsa5688bae.jpg
Views: 402
Size:  175.9 KB

Name:  IMG01952-20130406-2001_zpscc30e368.jpg
Views: 349
Size:  196.1 KB

Name:  IMG01951-20130406-1950_zpsd232b7f2.jpg
Views: 356
Size:  202.0 KB

Name:  IMG01951-20130406-1950_zpsd232b7f2.jpg
Views: 356
Size:  202.0 KB

Name:  IMG01952-20130406-1954_zpsc5f6a9ed.jpg
Views: 462
Size:  150.1 KB

Name:  IMG01949-20130406-1949_zps96741748.jpg
Views: 419
Size:  183.3 KB

Name:  IMG01950-20130406-1949_zpsc9996166.jpg
Views: 378
Size:  145.3 KB]

got the valves today!!

they were wrapped up real nice and shipped priority! thanks again, ZCHONDACRX91!

Name:  IMG02003-20130423-1711_zps21693d32.jpg
Views: 341
Size:  83.2 KB

Name:  IMG02004-20130423-1713_zps6d0c5ff1.jpg
Views: 373
Size:  143.7 KB

Name:  IMG02006-20130423-1716_zpsf0cd3b4d.jpg
Views: 371
Size:  92.3 KB

Name:  IMG02005-20130423-1715_zpsccd29860.jpg
Views: 369
Size:  132.6 KB

geoff called me tuesday at 630 pm told me he jjust finished my cams and i said i would pick them up wednesday. i called him wednesday on my way there andi asked how much i owed him. i was expecting to pay what it says online plus tax, he told me he gave me a discount and to wait a second while he calculates the tax. so i went to the bank to grab that amount, and when i arrived he said he knocked the price down even more!!!!! geoff is a great guy! gave me a few stickers and some hats aswell, and wants me to stop by when i get the zc dropped in and have the cams all dialed in!

my build thread on HT got featured!

Name:  mydohczcbuildfeatured_zpse5e6c499.png
Views: 443
Size:  412.4 KB

started prepping the vc for paint
Name:  IMG02152-20130601-1734_zps7099ddde.jpg
Views: 393
Size:  131.1 KB

today i finished porting the bowls, blended the valve seat with the bowls and opened them up ever so slightly.

was gonna get a friend to help me with the guides and valve grinds but hes a little busy building a wicked h/f motor..dropped the head back off at the machine shop with the oversized valves for new exhaust guides/seals and and their "performance" valve grind. will be done tomorrow afternoon they say. $200 for valve grind 9 bucks a guide installed. so roughly another $300.

block is notched
Name:  424582_10152831425170391_1146234900_n_zps885f66c9.jpg
Views: 403
Size:  52.2 KB

girdle is notched
Name:  969146_10152831434840391_1886358086_n_zpsf3533639.jpg
Views: 317
Size:  52.8 KB

almost stripped alll the paint on the vc
Name:  972298_10152831437640391_1373627925_n_zps49edb046.jpg
Views: 275
Size:  47.4 KB

i ordered a water pump from honda parts unlimited, got a new ex. valve from thmotorsports, those should be here around the time my intake manifold gasket gets in.

the machine shop put shorter valve guides than the stock ones that were in there IIRC.

the valve seats look really nice, and they cleaned the valves, they look brand new! i'll take pictures and post soon!

heres some pictures of the head with valves, bowls and ports. when pulling a valve from both intake and exhaust, now i almost wish i had gotten new intake valve guides, even though they are in spec. the exhaust guides are so snug, and the machine shop cut them down nicely.

Name:  7097_10152837094280391_1734926586_n_zpsab1078ea.jpg
Views: 272
Size:  47.0 KB

Name:  970208_10152837094435391_1266453268_n_zpsf5598808.jpg
Views: 274
Size:  28.5 KB

Name:  942839_10152837094755391_878450519_n_zpse6c42879.jpg
Views: 270
Size:  38.4 KB

Name:  970198_10152837095550391_770747486_n_zps52b727b3.jpg
Views: 269
Size:  31.7 KB

Name:  6325_10152837107585391_1845986538_n_zps26f3a39b.jpg
Views: 262
Size:  28.6 KB

more pictures of the notched block
Name:  941948_10152839591080391_870730322_n_zpsde5b9a2c.jpg
Views: 262
Size:  41.5 KB

Name:  1000282_10152839591850391_2125350170_n_zps2b57c6ef.jpg
Views: 270
Size:  44.0 KB

got the springs in
Name:  1004020_10152839592645391_434349788_n_zps01adbf0e.jpg
Views: 259
Size:  48.9 KB

friend of mine was porting my oil pump put a whole in it.

went to a shop to get my oil pump welded today. only charged me 10 bucks cash.
Name:  944351_10152842937480391_1939354253_n_zps8caa4b1c.jpg
Views: 269
Size:  43.7 KB

Name:  10662_10152842938040391_881664470_n_zps1e57af3a.jpg
Views: 262
Size:  45.0 KB

Name:  7255_10152842938510391_1795564143_n_zps7ba9ea22.jpg
Views: 266
Size:  41.4 KB

cleaned and assembled the oil pump and cleaned all the shavings from the block.

heres pictures of the ports and manifold from the other day.

started with this
Name:  945911_10152850336845391_1436911361_n_zpseaeda51f.jpg
Views: 264
Size:  38.6 KB

then
Name:  1508_10152850337225391_237785527_n_zps26715b6f.jpg
Views: 269
Size:  34.1 KB

Name:  1004727_10152850337610391_2040222312_n_zps2c781d6f.jpg
Views: 264
Size:  52.8 KB

Name:  5858_10152857515980391_1088328924_n_zps5d8b3733.jpg
Views: 261
Size:  46.7 KB

Name:  1017576_10152857517330391_917482059_n_zps1aa1c7e9.jpg
Views: 270
Size:  46.4 KB

Name:  179732_10152857515545391_901476363_n_zps6ed7b30d.jpg
Views: 267
Size:  56.2 KB

Name:  998261_10152857517975391_169765570_n_zpsebe2280f.jpg
Views: 269
Size:  35.6 KB

Name:  944116_10152857517645391_1239511517_n_zpsc71b8e94.jpg
Views: 264
Size:  35.5 KB

heres the bent valve
Name:  944724_10152850337980391_1224172895_n_zps1f2e6d55.jpg
Views: 266
Size:  35.9 KB

rounded the edges on the girdle
Name:  1000179_10152857515075391_1338191020_n_zpsf3c93966.jpg
Views: 268
Size:  41.1 KB

started assembling the block today. I decided to just use that oil ring that had a chip on the end on the most bottom. i filed it down so it was smooth. this time i got all the pistons in real easy.

Name:  184551_10152868359925391_1467324999_n_zpsf1ccf4eb.jpg
Views: 263
Size:  49.7 KB

Name:  1016179_10152868360255391_723278776_n_zpsd4ba9349.jpg
Views: 262
Size:  49.9 KB

now im still waiting on parts to arrive.

some more parts arrived today

Name:  8685_10152874949255391_379166198_n_zps93a18ccc.jpg
Views: 266
Size:  45.6 KB.

Name:  1009898_10152874947855391_1380114762_n_zps026562cb.jpg
Views: 263
Size:  24.2 KB

Name:  21357_10152874947450391_1465571413_n_zps17ff4626.jpg
Views: 263
Size:  38.7 KB

Name:  1006106_10152874946375391_1883311341_n_zps5ef3bc8b.jpg
Views: 265
Size:  45.8 KB

Name:  971638_10152874945860391_1325293891_n_zps508f1a60.jpg
Views: 258
Size:  35.4 KB

Name:  993586_10152874944250391_988428124_n_zpsaad823fe.jpg
Views: 262
Size:  55.1 KB

waiting on the hondata intake manifold gasket, and i believe that is the last part i am waiting on.

block is all assembled. going to check the p2v clearances next.

16 and 18 degree marks I filed in on the d16y series crank pulley
Name:  1013656_10152887695170391_1286287884_n_zpsd66745cc.jpg
Views: 262
Size:  52.3 KB

Name:  1014329_10152887695695391_1800419493_n_zpse446b37c.jpg
Views: 262
Size:  48.9 KB

Name:  1014346_10152887696675391_1675537332_n_zpse7b787c2.jpg
Views: 262
Size:  53.8 KB

Name:  1000378_10152887697300391_968951694_n_zps81a9917c.jpg
Views: 263
Size:  41.5 KB

Name:  1011317_10152887697890391_847013170_n_zps50603ae4.jpg
Views: 262
Size:  37.7 KB
 
Attached Images
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Niko
General Civic Talk
6
Sep 30, 2007 10:24 PM
Niko
New Member Introductions
4
Sep 24, 2007 09:32 PM
Silver_Anze
Engine & Internal
0
May 31, 2007 02:44 PM
Kedawei
Private 'Wanted' Classifieds
8
May 15, 2007 06:34 AM
kazunori
Engine & Internal
4
Mar 20, 2005 08:22 AM




All times are GMT -8. The time now is 05:59 AM.